Sorting Cylindrical Cells in Seconds with Semco

 

Speed, precision, and control for next-gen battery lines

In the fast-evolving lithium battery manufacturing landscape, time is energy—and sorting cells accurately at production speed is no longer optional. Cylindrical cells, being the backbone of EVs, power tools, and energy storage systems, require precision classification to perform efficiently in packs. That’s exactly where Semco Infratech dominates the field—offering high-speed Cell Grading Machines engineered to sort cylindrical cells in mere seconds with unmatched accuracy and traceability.

Why cylindrical cell sorting must be flawless

A single mismatched cell in a battery pack can degrade performance, reduce lifespan, or trigger safety concerns. For lithium battery manufacturers, accurate Cell Grading ensures cells are grouped by internal resistance, voltage, and capacity, minimizing deviation within packs. This reduces imbalance, increases pack reliability, and improves end-user satisfaction—key parameters in a competitive market where quality is the new differentiator.

Semco’s technology advantage

Semco Infratech has engineered a range of Cell Grading Machines that drastically cut down processing time without compromising accuracy. Here’s how:

• ≥10 PPM throughput: Sort more cells per minute with intelligent channel switching and automated ejection.

• Multi-channel architecture: Available in configurations like 8CH, 10CH, 16CH, 32CH, and 64CH for maximum scalability.

• High-precision measurements: Every cylindrical cell is tested for IR, voltage, and OCV using best-in-class internal resistance testers.

• Automated barcode integration: Each cell is tagged and mapped in real-time, ensuring complete production traceability and batch monitoring.

Real-world impact on lithium battery production

Semco’s grading systems are now deployed across India’s top battery pack manufacturers, supporting both startups and legacy OEMs. With Semco’s solutions, manufacturers have:

• Cut down cell sorting time by over 60%

• Reduced cell mismatch errors in packs

• Increased sorting yield in pilot and gigafactory setups

• Integrated MES-compatible data pipelines for real-time QC analytics

Whether you're producing battery packs for EVs, solar inverters, or energy storage systems, Semco’s fast-sorting platforms make your line more reliable, faster, and smarter.

Barcode-based traceability: speed meets intelligence

Semco’s Cell Grading Machines aren’t just about speed—they’re about smart manufacturing. Every cylindrical cell is automatically scanned and linked with its electrical data. This enables:

• Batch-wise performance tracking

• Cell-level defect history

• Real-time rejection alerts

• Improved logistics and cell mapping for packs

This integration of hardware with data intelligence ensures you are always in control, from incoming cell inspection to final pack output.

Comparing with foreign-grade systems

While many manufacturers rely on imported grading systems from Korea or China, these often come with hidden trade-offs:

• Slow post-sales support

• Limited flexibility in hardware/software integration

• High maintenance costs

• Language and UI limitations

Semco Infratech eliminates all of these concerns. Our machines are designed, built, and supported in India, with localized service networks, customizable software, and rapid response teams. We’ve not only matched global standards—we’ve redefined them for Indian conditions.

Scalable for R&D and production

From lab-scale pilot setups to high-output production lines, Semco’s cell graders are built for seamless scalability. Whether you need 10PPM at R&D or 60PPM in a full-scale factory, the transition is smooth, data-rich, and process-aligned.

Our systems are actively used by:

• Lithium battery manufacturers

• Cell repurposing units

• Battery research labs

• OEM battery packers

Time to switch to Semco

Semco Infratech is not just delivering equipment—we’re delivering a competitive edge. Our advanced, fast-sorting Cell Grading Machines empower manufacturers to build more consistent, safer, and longer-lasting battery packs, all while reducing operational bottlenecks and manual intervention.

If you’re still relying on slow, semi-automated systems—or worse, manual grading—then you’re already falling behind. With Semco, you gain speed, precision, automation, and full-stack support from India’s most trusted lithium battery equipment provider.

Conclusion

Sorting cylindrical cells is no longer just a process—it’s a performance enabler. With Semco’s cutting-edge solutions, you can sort cells in seconds, match them with barcode precision, and scale your battery production confidently. In a world where milliseconds matter and quality can’t be compromised, Semco Infratech is your partner for the future of cell grading.